Payment & Shipping Terms:
|Items:||Forged Handles||Applications:||Electrical Accessories|
miniature precision components,
micro machined components
Micro Machined Parts, extruded handles, bent parts, extrusion profiles, aluminum casting, forged parts
The Metal Injection Molding (MIM) process combines the design flexibility of plastic injection molding with the strength and integrity of wrought metals to offer cost effective solutions for highly complex part geometries. Metal Injection Molding process is typically explained as four unique processing steps (Compounding, Molding, Debinding and Sintering) to produce a final part that may or may not need final finishing operations.
The phases of the Metal Injection Molding process
Metal powder and organic ligands are mixed in order to obtain a mixture called “feedstock.” At the end of this operation, we obtain the first matter for the injection molding.
After the realization of the mould with the desired figures, the “feedstock” is injected in the holes of the mould in order to obtain the single pieces, which are called “green pieces” in this particular phase.
The organic part, which gives shape to metallic particles, is removed partially after the injection. This phase is called “debinding”. At the end of this process, the pieces are called “brown pieces”.
The “brown pieces” are put in the furnace with high temperature in order to permit the sintering of metal powder and to obtain high-density objects.
The pieces can be finished with metal workings, grading, thermal treatments (for example case-hardening, carbonitriding, tempering), surface treatments, (for example nickel-plating, chromium-planting, bluing, anodizing, electro-burnishing).
1. Machining machine: CNC Lathe,Automatic CNC Lathe,Swiss Type CNC Lathe.
2. If considered for strengthening the texture or surface hardness, then additional heat treatment and other processing are required.
3.Testing facilities: equipped with 2.5D image measuring instrument, high resolution projector, surface roughness tester, hardness tester, microscope, and all required pin gauges.
Swiss Type CNC Lathe 0.01 mm
Automatic lathes 0.05 mm
OEM Stainless steel part, stainless shaft, and stainless industrial parts:
- High precision, price competitive
- Non-standard, contour according to your drawings
- Material: stainless steel, iron, alloy metal, etc
- Finish: According to the requirement
Some common industries we serve include:
We work with all of our clients individually on a case-by-case basis to help produce your custom prototype from its initial conception to the final, finished product. Whether you plan to use your new prototype for researching purposes, or as a tangible example to show potential investors, we promise you will receive the highest quality of metal machining services in the region.
Key Specifications/Special Features:
Material: aluminum ADC12 (outsources casting)
1) CNC precision automatic lathe
2) CNC drilling, milling and tapping machines
3) Ultrasonic cleaning machine
Compliant with the RoHS Directive
Customized designs are welcome
Machine: turning/machining center
Slot tolerance: 2mm+0.015/-0.0mm
Application: Motor shaft
Capable of metal stamping, plastic injection, CNC machining and OEM assembly
In-house tooling design and manufacturing
Stamped components machinery ranges from 25T to 400T
Plastic components machinery ranges from 40T to 1,300T
CNC vertical machinery center, milling, grinding and drilling machine
CNC punching machine for rapid prototyping
Laser cutting machine, Ultrasonic cleaning machine
Capable out sources other components to fit the assembly
Advanced CMM measuring and testing equipment
Advanced CAD/CAM/CAE technology, Pro-Engineer, AutoCAD
Good-quality guarantee and compliant with RoHS Directive
Customized designs are welcome
Main Export Markets:
CNC milling components with state-of-the-art, multi-axis machinery allows our factories to provide a service to manufacture CNC machined parts to a plastic or metal specification of your choice (Aluminium, Steel, PP, ABS, etc). Complex CNC milled parts can be easily produced to a high level of accuracy along with a fast turnaround. Batches from 1 to a 1000 are possible.
In order to minimise machine cycle times and tool wear, our Supply Chain Partners implement CAM (Computer Aided Manufacturing) to program machines. Data paths can be trialled without tying up equipment. Tool paths can be perfected prior to a job going into production. As well as intelligent systems on the front end, we can provide a vast range of finishing and assembly requirements.
|Main Customers:||TOPSTAR, GESAC, XIAMEN HONGFA ELECTROACOUSTIC CO., LTD PANASONIC, SCHNEIDER ELECTRIC, AREVA, SHOP-LINE etc.|
|Industry:||Machinery, Electronics, Automatic equipment, Hardware, Automobiles, Computers, Chemical, Medical instrument, Defense, Printing etc.|
|Equipment Capabilities:||CNC Lathes/Lathes/Automatic Lathes/CNC Shearing Machines/CNC Bending Machines/Machining Center/Grinding Machines/Milling Machines/Turning Machines/ Welding Machines/Cutting machines/ Wire-Cuts/ Laser Cuts/Punching Machines/ Ditching machines/Polishing machines/Combined Processing Machines and other specialized processing equipments etc.|
Aluminum Alloy: 5052/6061/6063/2017/7075 etc.
Brass: H59/3602/2604/H62/ etc.
Stainless Steel:201/202/303/304/316/412 etc.
Steel Alloy: Carbon Steel/Die Steel etc.
Other Special Materials: Lucite/Nylon/Bakelite/Plastic etc.
|Surface Treatment:||Anodizing/Black Oxide/Electroplating/Heat Treating/Brushing/Grinding/Polishing/Painting/Powder Coating/Nickel Plating.|
|Inspection tooling:||Outer Micrometer, Inside Micrometer (Machine), Digimatic Micrometer, Internal Micrometer, Mechanical Caliper, Vernier Caliper, Caliper (Digital), Calipe (Machine), Caliper (Dial), diameter Scale, Depth Micrometer, Digital Caliper, Altitude Gauge, Electric Balance, 2D Measurement Inspection Instruments etc.|
Incoming material will be checked carefully before production.
Strict processing quality control.
100% inspection before shipment.
Contact Person: Zhen